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New Energy Vehicles
New Energy Vehicles
Core Application Scenarios
VINTEKO servo press systems are designed to control, monitor, and optimize the demands of refined and intelligent pressing operations. They are widely adopted by automotive component manufacturers. The system provides comprehensive quality and process reliability assurance for production phases. Through real-time closed-loop process control, it continuously monitors production status, effectively enhances production cycle time while suppressing burr formation, and reduces defect rates at the source.
Electrode Sheet Stamping
the Connecting Rod Bushing
VINTEKO servo presses digitally control pressing force and stroke to avoid excessive material deformation or cracking, ensuring uniform electrode sheet thickness and improving battery energy density. For example, the brittle nature of silicon-carbon anode materials requires the servo press to adjust the pressure curve in real time to reduce the risk of burrs and breakage.
Cell Assembly and Packaging
During the cell stacking or winding process, VINTEKO servo presses can dynamically adjust the pressure curve to prevent damage to the separator. For instance, before welding the top cover of a square battery, the soft contact pressing technology reduces the risk of metal casing deformation.
Battery Module Pressing
VINTEKO servo press dynamically compensates for material tolerances through a closed-loop feedback system, preventing the risk of thermal runaway caused by localized overpressure. After application by a leading battery company, the module assembly efficiency increased by 25%, with no after-sales issues caused by uneven pressure.
Fuel Cell Stack Assembly
VINTEKO servo press ensures consistent stacking pressure control for components (accuracy ±0.5%). For example, in the production of bipolar plates, after using the servo press, a total of 100 smart production lines have been delivered.
Technical Advantages
High-precision pressure control
Energy saving and consumption reduction
Low-noise design
Flexible production
High-precision pressure control
High-precision pressure control
Accuracy up to ±0.5%, meeting the processing requirements of brittle materials
Energy saving and consumption reduction
Energy saving and consumption reduction
Energy saving and consumption reduction
Low-noise design
Low-noise design
Noise reduced by approximately 70 dB
Flexible production
Flexible production
Quick mold replacement to accommodate different battery models (such as 4680 large cylindrical batteries)
Practical Application Results
A Motor Factory
A Motor Factory
VINTEKO Servo Pressing Process
50 PPM

Reduce the assembly defect rate of critical motor components to below 50 PPM

20% PC

Production capacity